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  1. Home
  2. Community and Workforce Programs
  3. Plastics Training Academy
  4. PTA Course Schedule and Registration

Injection-Molded Product Failure Analysis

Course Description

Instructor: Gamini Mendis

Fee: $1,350

Offerings

Click the date link to register for that course section.

Register for july 24–25

Educational Goals

In this two-day course, a comprehensive strategy for finding the root cause of failure in plastics parts will be discussed. Aspects of design, processing, materials, and user-driven failures will be explored through case studies of actual failures in medical, automotive, electronic, and industrial appliance applications. Choosing the right analytical technique for these types of forensic engineering will be a strong focus of the course, with demos and hands-on lab experience provided for several techniques such as ESEM, FTIR microscopy, and thermal analysis.

Who Should Attend

Anyone who has ever been involved in trying to determine why a plastic part fails a quality test, fails during assembly, or fails during final use by the customer. This course also will be beneficial to anyone involved in the material selection phase of a project or anyone who just wants a deeper understanding of why plastic parts fail. Among those who can benefit from this two-day workshop are process and project engineers, quality engineers, manufacturing engineers, part designers, and anyone involved in the operation of analytical equipment or in analyzing data.

Course Outline

  • Introduction to forensic plastics engineering and failure analysis
    • Case Study: Cracked computer stylus – Whose fault is it?
    • Using FEA in failure analysis
  • Crack initiation and propagation
    • Tools of the Trade: Microscopy and ESEM
  • Detecting material degradation
    • Case Study: Quality of recycled blends
    • Tools: Thermal analysis and FTIR
  • Polymer Wear
    • Case Study: Failed bearing applications
    • Flow patterns and polymer solidification conditions during manufacturing

Plastics Training Academy

  • PTA Course Schedule and Registration
    • Applied iMFLUX Processing
    • DOE for Injection Molding
    • Geometric Dimension and Tolerancing Full Fundamentals (Online)
    • Geometric Dimensioning and Tolerancing Update (Online)
    • Injection Molding Principles
    • Injection Molding Troubleshooting
    • Injection-Molded Part Design Principles
    • Injection-Molded Product Failure Analysis
    • Introduction to Plastics Engineering Technology (Online)
    • Plastic Injection Mold Design Basics
    • Polymer Science and Material Selection Fundamentals
    • Process Validation for Medical Injection Molding
    • Scientific Cooling: Mathematical Water Efficiency Analysis
  • Ways to Register
  • Faculty and Instructors
  • Plastics Training Lab
  • Plastics Training Academy Testimonials

See Also

  • Course List and Schedule
Pennsylvania map showing Penn State's campuses with Penn State Behrend highlighted

Penn State Behrend

Penn State Erie, The Behrend College, offers the learning opportunities of a major research university in a welcoming, student-centered campus environment.
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